emkon. FLEXBAG


THE FIRST FULLY MODULAR POUCH MAKER

   

emkon. FLEXBAG

PRODUCT RANGE – POUCH TYPES AND SIZES

Stand-up pouch

3-side sealed pouch

4-side sealed pouch

4-side double pouch with perforation

Bottom-folding pouch

Stand-up pouch with pouring aid

Your individual pouch

„The fully modular pouch maker convinces by its simple and sophisticated operating concept.“

Björn Fichtler, Sales Department emkon.

„We have consciously reduced the use of pneumatic and rely increased on servo technology. Thereby the machine is more reliable, secure and flexible.“

Stefan Behrend, mechanical engineer emkon.

„Exploiting today's technology to be prepared for the challenges of tomorrow: That's the concept behind the emkon. FLEXBAG.“

Andreas Dittrich, CEO emkon.

emkon. Innovation

POUCH MAKER emkon. FLEXBAG

The markets of the future will change rapidly
Manufacturers have to deal more and more frequently with product variations, customizations and marketing-driven campaigns - all that without long lead times. This exactly is what we want our customers to prepare for...

How? We believe in the adaptive emkon. master plan
Equipped with innovative, sophisticated technology, we offer our customers everything that is possible today and at the same time extensive opportunities for further development. Cause do you already know precisely how your product will look like in five years? Would it not be nice to even benefit from the machine, in which you invest today, in the future?
The pouch maker emkon. FLEXBAG offers exactly these possibilities. The machine is robust and at the same time sensitive. Adaptive and continuous reaction onto production conditions are attributes you will not want to miss.

Having the sight of production
We faith in servo motors for reliability and largest possible adjustment freedoms. We trust in the print mark control for consistent high quality. We use specific coated materials for the longevity and efficiency of the machine. We care about details. We suck chad downwards. Additionally just filled bags are further processed and tax stamps only applied on checked pouches.
Most significant is the provision of a simple and intuitive operating system. This is the foundation for a successful production.

Focusing on the requirements of everyday production and our keenness and passion for details make the emkon. FLEXBAG the most sophisticated, most efficient and most user-friendly pouch maker on the market.

We love to help you make your life easier!

emkon. FLEXBAG

THE BENEFITS

Future-proof

  • Extremely simple, quick and cost-effective adaptation of the machine to new products
  • Modularity eases to add additional features or the installation of modified, new technologies at any possible time (even after purchase)
  • Modular design guarantees layout with optimal use of space in every stage of expansion
  • Small investment steps due to an assortment of optional expansion stages
  • Basic, premium or various intermediate stages - the emkon. FLEXBAG can be used in multiple ways and is adaptable for the future at anytime

Reliable

  • Intelligent reaction to errors / delays of preparatory and subsequent machines (advanced driving profile with situational adaptation)
  • Fully automatic compensation of producer related material fluctuations
  • Fully automatic web guiding system
  • Consistent use of servo technology
  • Quick and easy format change, reproducible at any time, nearly tool-free
  • High quality management standard

Simple sophisticated operating concept

  • Interactive operator guidance system: Quick and easy fault detection through light signals reduces downtimes
  • Robust and well thought out overall design
  • Uncluttered design, good accessibility
  • Operation from one side only
  • Reproducible settings via software
  • "LED guidance system" to support the operator during production

Attractive Total Cost of Ownership

  • High efficiency per square meter by ideal layout and high output
  • Minimal downtime through intelligent adaptation to production influences
  • Flexibility: simple, fast and cost-effective adaptation by standardized technology (low follow-up costs in product innovation / modification)
  • Use of low-wear components to reduce service / maintenance costs
  • Low energy and operating costs (Total Cost of Ownership)

Industry-specific features

  • Stainless steel construction particularly easy to clean
  • Consideration of the ATEX directives

Special option: intelligent machine

  • Intelligent, self-learning system
  • Increased efficiency by "self-optimizing" machine

emkon. MEDIAPOOL

FOOTAGE ON THE TOPIC emkon. FLEXBAG

Interviewed:
Björn Fichtler, emkon. Sales Department,
about the emkon. FLEXBAG

Machine video:
The pouch maker emkon. FLEXBAG in action
 

CASE STUDY

POUCH MAKER emkon. FLEXBAG

CUSTOMER

JTI –
Japan Tobacco International


PRODUCT
Tobacco in stand-up-pouch


COMMERCIAL PARTNERSHIP
Customer since 2013

CUSTOMER REQUIREMENTS

  • Improved product quality
  • Greater reliability in the product flow
  • Faster execution of format changes
  • Simplified operating concept
  • Lower Total Cost of Ownership (TCO)

emkon. SOLUTION

The emkon. FLEXBAG manufactures high-quality stand-up pouches of various sizes. With fast format changes, simple operating concepts and the opportunity to extend the machine at any time we achieve the desired flexibility.

Consistent use of servo technology. Technical maturity. Reproducibility of all adjustments. Those features ensure the high reliability and the desired quality in the production, transport, deployment and sealing of the pouches.

THE FACTS

Machine data
Output 100 strokes / minute
  Simplex: 100 pouches / min.
  Duplex: 200 pouches / min.
  Triplex: 300 pouches / min.
  Quadr.: 400 pouches / min.
   
Drive Bosch Rexroth servo motors
   
Control Siemens S7
   
Dimensions (LxWxH) 11610 x 2630 x 2000 mm
   
Weight 10700 kg
Product data
Pouch sizes                  50 x 50 mm – 400 x 400 mm

The wide range of the emkon. FLEXBAG

EXAMPLES OF EXPANSION STAGES

Option 1: The emkon. FLEXBAG as basic machine.
Included are foil module, sealing and overlap trimming.

Option 2: The pouch maker emkon. FLEXBAG as version for
the hygiene industry attached with inserted easy opening device.

Option 3: The pouch maker emkon. FLEXBAG in a high modular configuration level
for the drink and tobacco industry.

Option 4: The pouch maker emkon. SEAL is added for
packing small pouches and bags on extra small footprint.

Option 5: The filling module with attached pouch magazine
for prefabricated pouches and flexible size range.

Option 6: YOUR emkon. FLEXBAG. Receive an individually tailored solution
according to your needs for pouch making and filling.

Now it is your turn

CONTACT US

Welcome!

emkon. Systemtechnik,
Projektmanagement GmbH

Address: Bahnhofstraße 8a
27308 Kirchlinteln

Phone: +49 (0) 4236 94360

Email: info@emkonflexbag.de
Internet: www.emkon-system.de
                www.emkonfoodpack.de

Coordinates:
N: 52° 56' 47.382'' E: 9° 18' 47.948"
Show on Google Maps

We are looking forward to your inquiry: